A CtP system – CRON UVP 4696GX thermal platesetter and Glunz & Jensen HDX thermal plate processing machine
A CtP system, consisting of CRON UVP 4696GX+ thermal platesetter and Glunz & Jensen HDX thermal plate processing machine. The built-in BACHER 2000 registration system provides very high accuracy of plate perforation (0.05 mm), which significantly reduces the preparation time and enables much better colour matching. The head drive, based on a linear motor, is much more accurate than traditional rotor drives and enables steady movement of the head along the drum, resulting in a smoother printed image. In combination with 96 high performance UV diodes, it enables the processing of plates at a resolution of 2400 dpi with visible raster points across the whole colour range (1-99%) at a speed of 900 rotations per minute. In emergency situations, we still have a fully functioning Xpose! system available, ensuring production continuity.
EPSON STYLUS PRO 4900 printer
GMG digital proofing system with EPSON STYLUS PRO 4900 printer. The printer has an integrated autocalibration and certification system, Spectro Proofer, which with its built-in spectrophotometer enables full calibration of the system, according to any ISO profile (we use the ISO Coated v2 profile) and certification of the proof print-outs.
IMAF developer
Lüscher XPose!, thermal platesetter, B1 format
Printing house
Heidelberg Speedmaster SM-102-4-P
Sheet printing machine, Heidelberg Speedmaster, 4-colour, 2+2 or 4+0, B1 format, 13,000 sheets/hour.
Heidelberg Speedmaster CD 102-5
Equipped with Image Control, 15,000 sheets/hour, 5-colour, B2 format
Zirkons
Zirkon Forta (cold-set) printing machine, two-roll, 1+1-colour or one-roll, 2+2-colour, with cut-off at 452 mm, able to work with two rolls, up to 66 cm wide, 32-page folds, speed: 20,000-36,000 folds/hour, ideal for printing large quantities of pocket-sized books
Zirkon (cold-set) three roll printing machines, 1+1-colour, with cut-off at 452 mm, 16-page folds, speed 20,000 folds/hour, ideal for printing pocket-sized books, also in small quantities.
8-colour sheetfed press equipped with Prinect Inpress Control. Maximum sheet size 720×1020 mm. Print speed up to 14,000 sheets/hour
Binding
Valore Müller Martini
saddle stitcher, 6000 cycles/h
Acoro A5 Müller Martini
Acoro A5 Müller Martini binder: computer-controlled, with automatic format setting, two hotmelt technologies, PUR, combined with a 20-station gatherer, 5000 books/h. This, thanks to its technical solutions, belongs to the best class of brochure binding systems, next to such giants as Kolbus or Wohlenberg.
The system comprises:
20-station gatherer with a handfeed station
side feeder with a gatherer
criss cross
automatic book block feeder
binder
conveyor systems
three-knife trimmer
stacking machine
Hardcover
Kolbus BF513 line for suspending blocks
Kolbus DA260 – cover making machine
Aster 180 sewing machine – for sewing with thread
Kolbus RB460 – book back gluing and drying machine
Folding machines
Three HEIDELBERG-STAHLFOLDER KH 78 folding machines, B1 format.
HORIZON folding machine, B2 format
Finishing
Heidelberg Cylinder SBG
We have two Heidelberg Cylinder SBG machines for embossing and gilding covers.
IT tools
SISTRADE – calculation and planning software
PRINECT – CIP3 SYSTEM
"OPOLGRAF" JOINT STOCK COMPANY is implementing a project co-financed by the Re-Open UK Programme entitled "Investments in OPOLGRAF S. A. as a response to the negative effects of Brexit". The aim of the project is to counteract the negative effects of Brexit. The implementation of the project will improve the quality and colour of final products through more precise and accurate halftone dots with much sharper edges, as well as much greater resistance to wear during the production process. By implementing the project, the Applicant will be able to compensate for the increase in trading costs with the United Kingdom. The total project value is 254,610.00 EUR, of which the contribution from the European Funds is 199,000.00 EUR.